Custom Pallets

Pallets and crating designed for your unique shipping requirements.

At Pallet Partners of America, we specialize in providing custom pallets and crating designed for your unique shipping requirements. With over 35 years of experience, we have the expertise to work closely with you to engineer custom wooden pallets to optimize efficiency, safety, and sustainability throughout your supply chain.

Our Custom Pallet Design Process

We thoroughly evaluate key factors in your workflow to create custom-made solutions:

  • Dimensions – We design pallets and crates to fit your exact item dimensions for secure transport and compact storage.
  • Materials – Our team helps select suitable wood types based on the weight, temperature, or other specifications of your products.
  • Performance Requirements – Whether you need a waterproof, food-grade, or extra-durable option, we customize pallets based on use.
  • Efficiency Optimization – By analyzing your operations, we engineer solutions to enhance ergonomics, traceability, pallet flow, and other aspects.
  • Automation Compatibility – We ensure pallets integrate properly with conveyors, racks, robotic systems, and other automated technology.
  • Sustainability Goals – Our sustainable custom pallets utilize recycled and upcycled materials when possible to reduce waste. Branding – Add your company logo, tagline, or other custom design elements to promote your brand.
GET A QUOTE
Custom Pallet Manufacturing

We use industry-leading software and extensive training to engineer optimal pallets.

Best PalletTM

  • Analyzes stringer and block pallets
  • Calculates safe load weights
  • Evaluate tine support strength
  • Tests racking/stacking capacity
  • Accelerates common pallet design

This software allows us to reliably validate strength and durability.

Pallet Design SystemTM (PDS) Scientifically determines safe loads Designs optimal pallets Models performance characteristics Generates 3D CAD visualizations

  • In-Depth Design Analysis – For every custom project, we deliver:
  • Load Capacity Analysis – Recommend wood types based on precise maximum weight limits
  • Durability Assessments – Conduct rigorous testing to evaluate lifespan and use cycles
  • Cost Optimization – Determine ideal size specs and materials for affordability
  • CAD Models and Drawings – Provide visual renderings with comprehensive performance data

Why Choose Pallet Partners of America for Custom Pallets

With 237 facilities nationwide, over 23 million pallets recycled annually, and a consultative, customer-focused approach, Pallet Partners of America stands ready to provide exceptional custom pallets and crating.

What we offer:

  • Strict Quality Control – Each custom project undergoes rigorous testing and inspection protocols to meet our exacting standards.
  • Material Sourcing Expertise – Decades of experience procuring and using various wood types translates to ideal material recommendations.
  • Skilled Craftsmanship – Our talented team leverages generations of carpentry expertise to actualize innovative pallet designs.
  • Responsive Support – As needs evolve, contact us any time for maintenance, adjustments or completely new pallet solutions.
  • Comprehensive Services – We not only design and produce custom pallets but handle delivery, pickup, recycling, and every aspect.
  • Sustainability Commitment – Upcycling used pallets into new custom designs exemplifies our pledge to responsible practices.

Products We Offer

In addition to fully custom pallets, we also provide:

  • 48×40 Grade B Pallets – Affordable recycled pallets for light loads
  • 48×40 Grade A Pallets – Quality renovated pallets suitable for most uses
  • 48×40 Grade AA Pallets – Like-new recycled pallets meeting top-tier standards
  • All New 1⁄2” Hardwood GMA Pallets – Brand new premium hardwood pallets
  • 48×40 Block Pallets – Heavy-duty pallets for demanding applications

Our expansive inventory of pallets provides a cost-effective off-the-shelf option when custom pallets are not required.

Let the experts at Pallet Partners of America help you engineer the ideal customized pallet solutions for a smoother, sustainable supply chain. Contact us today to get started designing your custom pallets!

FAQS

How much do custom pallets typically cost?

The cost of custom pallets depends on various factors like size, complexity, wood type, and quantity. However, we offer free consultations to discuss your needs and provide a personalized quote.

What is the minimum order quantity for custom pallets?

Our minimum order quantity typically starts at 250 pallets, but we’re flexible and can discuss options for smaller batches depending on the specifics of your project.

What is the lead time for custom pallet production?

Lead time varies based on complexity and current production volume. However, we typically deliver custom pallets within 2-4 weeks of order confirmation.

Do you offer any financing options for custom pallets?

We work with various financing partners and can explore options tailored to your business needs.

What is the warranty or guarantee on your custom pallets?

We stand behind our quality and offer a warranty against defects in materials and workmanship. We also provide detailed specifications and testing data to ensure your pallets meet your expectations.

Can you design pallets to accommodate my specific product dimensions and weight?

Absolutely! Our team of experienced engineers will work closely with you to design custom pallets that perfectly fit your product size and weight capacity.

What types of wood do you offer for custom pallets, and which is best for my needs?

We offer a variety of wood options, including softwood, hardwood, and heat-treated lumber. Our team will recommend the best wood type based on your specific requirements, considering factors like weight capacity, durability, and environmental needs.

Can you create pallets with specific features like heat treatment, anti-slip surfaces, or embedded RFID tags?

Yes, we can create custom pallets with various features to meet your specific needs. We offer heat treatment for international shipping compliance, anti-slip surfaces for improved safety, and can even integrate RFID tags for enhanced tracking and inventory management.

Can you design the pallets to be compatible with my automated warehouse systems?

Certainly. We have extensive experience designing pallets for seamless integration with automated systems, ensuring smooth operation and efficient workflow.

Do you use sustainable practices in your custom pallet production?

Sustainability is a core value at Pallet Partners of America. We utilize responsible forestry practices, prioritize recycled and upcycled materials whenever possible, and minimize waste through efficient production processes.

What options do you offer for recycling or reusing old pallets?

We offer comprehensive pallet recycling programs, allowing you to responsibly dispose of used pallets while potentially benefiting from cost-effective recycling options.

Do you offer custom pallets made from recycled or upcycled materials?

Yes, we are proud to offer custom pallets made from recycled and upcycled wood. This not only reduces our environmental impact but also translates to potentially lower costs compared to virgin wood options.

Can you provide me with some examples of custom pallets you have created for other businesses in my industry?

Absolutely! We have a diverse portfolio of custom pallet solutions across various industries. We can share relevant examples upon request, ensuring you see the diverse applications and capabilities of our custom pallet solutions.

Do you offer any design or engineering consultations to help me determine the best custom pallet solution for my needs?

Yes, we offer free consultations where our experienced team can help you evaluate your needs, explore design options, and recommend the best custom pallet solution for your specific application.

What is your process for quality control and ensuring the custom pallets meet my specifications?

We adhere to strict quality control procedures throughout the entire production process, from material selection to final inspection. We also provide detailed specifications and testing data to ensure your custom pallets meet your exact requirements.